DTG Ink
Why Choose Us
Factory Strength
Our factory established in 1990, initially produced wall paint, and migrated to the era of digital inkjet printing in 2001 and started the R&D and production of digital inkjet printing ink. Coboink becomes one of China's leading providers of digital inkjet printing consumables, and printing solutions with an annual production capacity of over 10000 tons.
Advanced Molding Production Line
We have many the most advanced full-automatic barrel molding production lines, full automatic continuous filling lines, pulsating filling intelligent control system, realizes 24-hour automatic production, efficiently meets the needs of customized and personalized orders.
Our Certifications
The factory has certificated with ISO9001 and ISO14001 , also been granted the certificate of OHSAS18001 by the occupational health and safety bureau and other related certifications by national environmental authority.
After-sales Service
Deeply cultivate the chemical industry for 32 years, with a senior R & D team, a complete product after-sales service system to ensure product stability and to provide after-sales service protection for customers .
DTG Ink is a range of digital textile pigment inks. Direct to Garment pigment ink offers an ease of fixation process and an environment-friendly process to print on natural fibers. Besides these inks for DTG Printer are largely fabric-independent.At the heart of this process are DTG inks, which are specially formulated for use with DTG printers.
Benefits of DTG Ink
High-Quality Prints
DTG inks offer exceptional quality compared to traditional screen-printing techniques. The accurate detail captured on the fabric makes it more desirable.
Quick Turnaround Time
With DTG printing technology, you can have custom prints ready within hours instead of waiting weeks with screen-printing techniques.
Affordable Costs
Generally speaking, DTG printers nowadays come equipped with bulk ink cartridges, significantly decreasing overhead expenses that can benefit both small shops and larger manufacturing units.
Environmentally Friendly Coloring Processes
Compared to other dye methods used traditionally, DTG uses color variations with fewer chemicals, leading “certain brands” to feel better about their Environmental responsibility (reducing carbon footprint where possible).
Water-Based Inks
Water-based inks are specifically designed for fabric printing, known for their ability to produce vibrant colours and intricate details. These inks use water as the primary solvent for the pigment they carry and are mostly made of acrylic resins or mixtures of acrylic resin and polyurethanes.Deep Penetration: Water-based inks penetrate textiles deeply, resulting in a soft print.Soft Feel: Made of soft resins and water, these inks provide a smooth, soft touch on fabrics.
Reactive Inks
Reactive inks are versatile and can be used for Direct-to-Garment (DTG) printing, even though they were initially created for conventional printing. They are primarily used on natural fibres like cotton, viscose, wool, and silk.Permanent Bond: Reactive dye is the dye that can react with a fibre to form a covalent link, leading to durable prints.Excellent Color Reproduction: Ideal for complex, colourful designs.High Wash Fastness: Reactive inks ensure that garments can be washed multiple times without losing the print.
Acid Inks
Acid inks are high-quality inks used in the high-end fashion industry, particularly for printing on delicate silks, soft cashmere, and swimwear.Durable and Vibrant: These inks provide excellent colour fastness and are resistant to fading or washing out.High Colour Brilliance: Ideal for garments requiring frequent washing, such as swimwear made of lycra and nylon.These inks are known for their versatility, high chlorine and salt water tolerance and ability to produce vibrant and colorfast prints on these fibres.
Sublimation Inks
Sublimation inks are commonly used for printing on polyester fabrics. These inks have the unique property of transferring the dye directly onto the fabric under heat and pressure.Vibrant and Durable Prints: Resistant to washing out, cracking, and fading.Colour Accuracy: Known for creating prints with great colour accuracy.Material Compatibility: Not suitable for natural fibres; they require materials like polyester for the dye to bond properly.
Home decoration field
Curtains and pillows:DTG ink can print various patterns and designs on home textiles such as curtains and pillows, such as flowers, landscapes, geometric figures,etc., making home decoration more personalized and artistic.Consumers can choose different patterns according to their own home styles and preferences to create a unique home atmosphere.
Bedding
Bed sheets, quilt covers, pillowcases and other bedding can also be printed with DTG ink. For example, family photos, favorite patterns or personalized text can be printed on them to increase the fun and uniqueness of bedding.
Wallpaper and murals
DTG technology can also be applied to the production of wallpaper and murals. Compared with traditional wallpaper, DTG-printed wallpaper and murals can achieve more complex patterns and color effects, and can be customized according to customer needs to meet the personalized needs of different customers.
DTG Ink Costs for 3 Different Designs
Design 1: Plain and Simple
Design 1 is a simple 2-color design on a white shirt. The cost is less for both screen printing and DTG printing when compared to the other designs. To make a profit, the DTG Ink with genuine ink can print an order size of 61 shirts max before screen printing overtakes in terms of cost efficiency.
Design 2: Using a Black Shirt
Design 2 is also a 2-color design similar to Design 1, but is printed on a black shirt instead. while the Epson-compatible ink order size is slightly better at 26 shirts.For DTG printers, the cost to print a black shirt is almost triple the cost of printing a white shirt. This is because DTG printing requires a white underbase to be printed on colored/non-white shirts in order to let the colors stand out.
Design 3: Printing Complexity
Design 3 is a more complex design with more colors involved, which has a more profound effect for screen printing costs than it does for DTG printing. The maximum order size (before screen printing becomes more cost efficient than DTG) for with genuine ink is 46 shirts, while the is 56 shirts while the DTG Ink is 71 shirts.
How to Choose DTG Ink
Substrate
Choose an ink compatible with the surface you want to print on. CIJ ink works well on non-porous materials like plastics and metals, while pigment ink adheres better to porous substrates like cardboard or textiles.
Durability
If long-lasting print is required, pigment ink is likely your best option. For short-term markings, CIJ or TIJ ink can suffice.
Speed
For high-volume, high-speed printing, CIJ ink is designed to keep up with rapid production lines. TIJ and pigment inks may not dry quickly enough for very fast printing.
Environment
The conditions the print will be exposed to affect ink selection. Choose an ink with enhanced fade, water or chemical resistance if needed.
Cost
Inks vary in price depending on their properties and intended use. Pigment and TIJ ink typically cost more than CIJ ink. Consider your budget requirements when choosing an ink.
Process of DTG Ink
The DTG Ink is a complex process that requires specialized equipment and skilled operators. The use of high-speed dispersers, sand mills, and filling machines ensures that the final product is of high quality and meets the required specifications. The production line is an essential part of the printing industry, providing high-quality ink that is used in various applications such as packaging, labels, and magazines.
The DTG Ink typically consists of several stages, including mixing, grinding, dispersing, and filling. The first stage involves mixing the raw materials, which include pigments, binders, solvents, and additives. This is usually done in a high-speed disperser, which is a powerful mixing machine that can rapidly disperse and blend the ingredients to create a homogenous mixture.
The next stage is grinding, which involves reducing the particle size of the mixture to ensure that the ink will flow smoothly through the printing press. This is typically done using a sand mill, which is a specialized grinding machine that uses small beads to break down the particles. The sand mill is designed to produce a uniform particle size distribution and to minimize the amount of heat generated during the grinding process.
After grinding, the ink is transferred to a dispersing machine, which further breaks down the particles and ensures that the ink is properly dispersed. This is important because well-dispersed ink will produce sharper and more vibrant images. The dispersing machine is usually a high-speed mixer that uses a combination of shear and impact forces to break down the particles.
How to Maintain DTG Ink
Pay attention to the temperature
So, what are the screen printing ink storage temperatures you should pay attention to? Generally speaking, screen printing ink should be stored in a room where the temperature is between 65 and 90 degrees Fahrenheit. Increased or decreased values of this range can negatively affect the quality of the ink.If the ink container is stored at a temperature higher than 90 degrees, the ink will begin to gel and will be unusable for your next print.
Store away from sunlight
Although you have stored the ink container in a temperature-controlled room, the sun’s rays can affect the texture and reduce the quality of the screen printing ink. Make sure the ink is stored away from windows. Besides direct sunlight, avoid storing ink containers next to walls exposed to a lot of sun during hot summers as it can lead to a loss of ink quality.
Keep the stir sticks and scoops out of the ink container
It must have happened to you to forget the stir sticks and scoops in the ink bucket due to increased production. Although it seems like a completely unnecessary step, such a move can negatively affect the quality of the screen printing ink.Such accessories, especially if made of cardboard or wood, can affect the functionality and texture of the ink. Namely, such absorbent materials can absorb the plasticizer from the ink.
Ink care during production
When we think of correct ink grading, we also consider the wrinkle during production. Therefore, putting the lids back on the bins as soon as you have finished using the ink is always a good idea.This move will prevent lint and dust from entering the room, which can contaminate the ink. Also, ensure your ink is stored away from heat-generating machines like the flash cure unit and conveyor belt. The heat from these machines can cause the ink to harden and become partly unusable.
Our factory
Our factory established in 1990, initially produced wall paint, and migrated to the era of digital inkjet printing in 2001 and started the R&D and production of digital inkjet printing ink. Coboink becomes one of China's leading providers of digital inkjet printing consumables, and printing solutions with an annual production capacity of over 10000 tons.The factory has certificated with ISO9001 and ISO14001 , also been granted the certificate of OHSAS18001 by the occupational health and safety bureau and other related certifications by national environmental authority. The factory has adopted an high standards disposal management system. All of ink ingredients are free of benzene, ketone and heavy metals. The production process is green and environment-friendly. The products meet the requirements of RoHS,REACH and other relevant international laws and regulations.
FAQ
As one of the most professional DTG ink manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy DTG ink made in China here from our factory.
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